Calcination Plant

 

Calcinations is the process of subjecting a substance to the action of heat, but without fusion, for the purpose of causing some change in its physical or chemical constitution. The objects of calcination are usually:  to drive off water, present as absorbed moisture, as "water of crystallization," or as "water of constitution"; to drive off carbon dioxide, sulfur dioxide, or other volatile constituent; to oxidize a part or the whole of the substance. 'there are a few other purposes for which calcination is employed in special cases, and these will be mentioned in their propel' places. The process is often called "roasting," "firing," or "burning," by the workmen. It is carried on in furnaces, retorts, or kilns, and very often the material is raked over or stirred, during the process, to secure uniformity in the product.

The furnaces used for calcining substances vary much in their construction, but there are three general classes: muffle, reverberatory, and shaft furnaces or kilns.

Calcination Rotary Kiln

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₹ 3 Lakh /Piece Get Latest Price

Material Loading Capacity500 kg
Max Temperature500 degree Celsius
Voltage220 V
PowerElectric
Country of OriginMade in India

Rotary Kiln: Built With Advanced Technology

Kinc Group is a trusted manufacturer and supplier of Rotary Kiln, well-known for our commitment to quality and exceptional service.

We offer a comprehensive range of kilns for diverse applications, each designed and built to deliver exceptional performance, efficiency, and reliability. 

So, what is a rotary kiln? Well, it’s a cylindrical furnace that rotates on its axis, processing materials through various stages by continuous heating and mixing at high temperatures. 

Engineered by one of the best Rotary Kiln Manufacturers in India, these rotating cylinders play a crucial role in transforming raw materials into essential products across diverse industries. A Rotary Kiln Plant leverages this technology for a wide range of applications – from producing cement, lime, and fertilizers to processing minerals and treating waste.

Types: direct-fired and indirect-firedDirect-Fired Rotary Kiln:

 

In this type, the heat source is directly applied to the material being processed, usually through the combustion of a fuel, such as coal or gas. This direct contact between the material and the flame allows for efficient heat transfer.

Features:

  • Direct contact between material and combustion flame.
  • Efficient heat transfer.
  • Suitable for high-temperature processes.
  • Commonly used in cement production and mineral processing.

Indirect-Fired Rotary Kiln:They use an external heat source, and the material is heated through a metal shell that separates the combustion gases from the process material. Indirect-fired kilns are often chosen for applications requiring controlled atmospheres or when the material is chemically reactive. Features
  • Material heated through a metal shell
  • External heat source
  • Ideal for controlled atmospheres
  • Lower risk of contamination


Your Trusted Partner for High-Performance Rotary KilnWith decades of experience, our engineers design and manufacture kilns using the best quality materials and advanced technology.

 We offer these kilns in a variety of standard models and customized designs to meet your unique process requirements. Our dedicated team provides comprehensive support, from pre-sales consultation to after-sales service, ensuring your kiln operates smoothly.

If you’re looking for one of the trusted Rotary Kiln Suppliers in India, look no further! Contact us today to discuss your specific requirements and we’ll deliver you a customized kiln that meets your needs.

Applications:

  • Cement production
  • Lime production
  • Calcination of minerals
  • Thermal desorption of contaminated soil
  • Roasting of ores
  • Incineration of waste
  • Pyrolysis of biomass
  • Drying of materials
  • Metallurgical processes
  • Carbonization of coal

Rotary Kiln Calcination Plant

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₹ 4 Lakh /Piece Get Latest Price

Material Loading Capacity500 kg
Max Temperature500 degree Celsius
Voltage360 V
PowerElectric
Country of OriginMade in India

Leading Rotary Kiln Calcination Plant Manufacturers In India.These high-temperature machines transform materials into a desired form by changing the state or composition of a material, or by extracting moisture.

The plant provided by us is assembled under the direction of our dexterous professionals by utilizing quality approved components and ultra-modern technology. With all international specifications in place, these machines are of the highest quality.

We are a preferred Rotary Kiln Calcination Plant Suppliers In Gujarat. Our rotary kilns have a robust, durable architecture with the advantages of low resource consumption and good operating efficiency.

These plants are designed with best quality materials and techniquesIt is a rotating cylindrical vessel that is used for drying, calcination, and sintering in a continuous process with the use of hot gases.

 

The hot gases may be generated in an external furnace or by a flame inside the kiln. According to different materials, our rotary kiln calcination plant can be divided into cement kiln, metallurgy chemical kiln, and lime kiln which are developed for performing drying, calcination, and sintering work in a continuous process.

Features And Specifications

There are so many service providers are available in the market that is dealing with the mines extraction and the mineral process equipment. But we are providing the superior quality of the product that also at affordable pricing.

Calcination Rotary Kiln

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₹ 6 Lakh /Piece Get Latest Price

Material Loading Capacity500 kg
Max Temperature500 degree Celsius
Voltage360 V
PowerElectric
Country of OriginMade in India

Leading Calcination Rotary Kiln Manufacturers In India.This highly engineered Calcination Rotary Kiln is exclusively designed to perform either endothermic (heat absorbing) or exothermic (heat liberating) processes.

Our offered equipment is the best as this is quality tested under the stringent guidelines of our quality analysts. These low maintenance machines are used for the calcination of Bauxite, Kaolin, Aluminium Silicate, Lime, Gypsum, Bentonite, and Manganese. We follow all international specifications according to international quality guidelines.

We are a prominent Calcination Rotary Kiln Supplier in India. Our offered rotary kiln consists of a cylinder, gears, support device, kiln liner, kiln tail sealing equipment, kiln head hood, and combustion.

These plants are designed with best quality materials and techniquesThese machines are designed using the highest-quality materials, and techniques and are known for their robust construction, easy-maintenance

 

The cylinder as a heat pivoting unit, made of high-quality carbon steel plate, is supported on the support device by a roller, and on the first or some gear to control the turning of the cylinder.

Gearing gyrates by ring gear in the center of a cylinder according to process-required rotational speed. Because of the need for installation or maintenance, a bigger rotating kiln has auxiliary gears, which makes the cylinder gyrate more slowly.To prevent cold air come in and dust overflow, the reliable kiln tail, and head sealing equipment is installed on the feed and discharge hole.

Features And Specifications

 

There are so many service providers are available in the market that is dealing with the mines extraction and the mineral process equipment. But we are providing the superior quality of the product that also at affordable pricing.

Kaolin Calcination Plant

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₹ 80 Lakh /Piece Get Latest Price

Output Capacity1 tons/day
Type of Chemical PlantSulphuric Acid Plant
Automation GradeAutomatic
MaterialStainless Steel
Power ConsumptionElectric
Design TypeCustomized
Voltage360 V

Leading Kaolin Calcination Plant Manufacturers In India.
Our company is engaged in the manufacturing of the best quality Kaolin Calcination plant and machinery.

Calcined Kaolin is anhydrous aluminum silicate produced by heating ultrafine natural kaolin to high temperatures in a kiln. This Kaolin Calcination Plant can be made in use for increasing whiteness & hardness, improving electrical properties, and also altering the shape and size of the Kaolin particles.

Our Adroit personnel makes use of optimum quality components with the assistance of new technologies in line with the international quality standards in the fabrication of this plant. This Kaolin Calcination Plant can be obtained in custom specifications at a competitive price.

These plants are designed with best quality materials and techniques
Kaolin rotary kiln is the main equipment for the kaolin calcination. In processing kaolin, the rotary kiln is of the direct-fired configuration, typically with a counter-current airflow.

 

It is composed of three parts: the drying part, dynamic pre-decomposition kiln, and rotary decomposition-reduction kiln, and it uses the exhaust generated from the decomposition-reduction kiln as the heat source of the dynamic pre-decomposition kiln and drying equipment to realize energy utilization, and it can calcinate ordinary soil, double-90 kaolin clay, and cable-level kaolin clay. Uses internal combustion rotary kiln in calcining kaolin, the hot air produced by using gas and oil as a source of heat enters into the kiln, and calcine the kaolin clay after drying and pre-decomposition in the weir kiln, and then the exhaust is discharged through the pre-decomposition dryer.Calcination causes kaolin to move through several reactions i.e. the free moisture removal, dehydroxylation, exothermic re-crystallization, and mullite phases.


Features And Specifications
There are so many service providers are available in the market that is dealing with the mines extraction and the mineral process equipment. But we are providing the superior quality of the product that also at affordable pricing.

 

 Major Features
  • It features a small floor area, low investment, and easy operation.
  • Energy consumption is lower than that of the traditional method.
  • It is environmental protection and is useful for civilized production.

Lime Kiln

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₹ 6 Lakh /Piece Get Latest Price

Material Loading Capacity500 kg
Usage/ApplicationIndustrial
Frequency60 Hz
Max Temperature500 degree Celsius
Country of OriginMade in India

Leading Lime Kiln Manufacturers In India.We procure certified quality materials from the leading vendor base to manufacture these lime kilns following industry standards and ensures that a damage-free and flawless kiln reaches at the client’s end.A lime kiln is used for the calcination of limestone (calcium carbonate) to produce quicklime also called burnt lime. Usually, the heat is around 900 Degree Celsius, but a temperature around 1000 Degree Celsius is used to make the calcination process more quickly. Excessive temperature is discouraged because it produces “dead-burned” lime which is unreactive. Since the operation is performed at high temperatures, the insides of lime kilns are fitted with refractory materials, while the external structures are formed with durable steel.

These plants are designed with best quality materials and techniquesWe are reckoned as a prime Lime kiln Suppliers In India. There are primarily three processes to make quicklime in lime kilns.

Firstly, the limestone is crushed in a primary or even secondary crusher so that the feed limestone is of the required size. Then the fed limestone will be fed into a lime kiln, going through preheating in which the feed limestone is preheated by the exhaust hot air from the lime kiln, so that part of the limestone is calcined.Then calcining in which the partly burnt limestone will be burnt thoroughly and lastly the cooling stages in which the burnt limestone will be cooled down by the air so that it can be handled by conveyors. And then the cooled down quicklime will enter into dust collectors to reduce dust. Finally, the quicklime is directed to the product storehouse through a conveyor, waiting for being packed.

Features And Specifications

 

There are so many service providers are available in the market that is dealing with the mines extraction and the mineral process equipment. But we are providing the superior quality of the product that also at affordable pricing.

Bauxite Calcination Plant

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₹ 70 Lakh /Piece Get Latest Price

Output Capacity1 tons/day
Type of Chemical PlantZinc Sulphate Plant
Automation GradeAutomatic
MaterialMild Steel
Installation ServicesYes
Design TypeStandard
Country of OriginMade in India

Leading Bauxite Calcination Plant Manufacturers In India.

The plant provided by us is assembled under the supervision of our dexterous experts by using quality-approved components and ultra-modern technologies according to the international quality standards.

The offered plant is extensively used to remove moisture from bauxite owing to its excellent performance. This Bauxite Calcination Plant, which has been rigorously tested by our quality experts, is made available in specific specifications at very reasonable prices.

We are a leading Bauxite Calcination Plant Suppliers In Gujarat. This Bauxite Calcination Plant is suitable for producing refractory materials, cement, and lime. The high-grade bauxite is used in the process of Bauxite Calcination. Jaw Crusher is used to crush bauxite ore into small particles. The material is then transferred to feed in Silo by belt Conveyors and Elevators. Then Bauxite is fed to the Rotary Kiln from Silo.

These plants are designed with best quality materials and techniques

Calcined Bauxite is produced by calcining high-alumina bauxite in rotary, round, or shaft kilns at high temperatures.

 

This process of calcining bauxite removes moisture thereby increasing the alumina content and refractoriness, low iron, and grain hardness, and toughness.Calcined Bauxite has an alumina content of 82 to 86 % and the raw bauxite has 57 to 58 % alumina content. Its thermal stability, high mechanical strength, and resistance to molten slags make Calcined Bauxite an ideal raw material in the production of many specialty product applications such as Refractory Bricks, Abrasives, Steel Polishing, etc. The heating is carried out in rotary kilns. Calcination is done at different temperatures ranging from 850 to 1600 deg C depending upon the customer’s application. Later, the heated Bauxite is carried to the Cooler where it is cooled and afterward is crushed into the size of 0 to 10 mm by Jaw Crusher s as per the requirements.

Features And SpecificationsThere are so many service providers are available in the market that is dealing with the mines extraction and the mineral process equipment. But we are providing the superior quality of the product that also at affordable pricing.

 

 Major Features
  • Unique sealing mechanism
  • Controllable heat of reaction for product quality change.
  • Compact, easy disassembly
  • Optimized power consumption
  • Semi-automatic, custom-built design
  • The air control system controls airflow rate &velocity

Lime Plant

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₹ 80 Lakh /Piece Get Latest Price

Output Capacity1 tons/day
Type of Chemical PlantSulphuric Acid Plant
Automation GradeSemi-Automatic
Design TypeStandard
MaterialMild Steel
FinishingPolished
Power ConsumptionElectric
Country of OriginMade in India

Leading Lime Plant Manufacturers In India.Lime Plant is a whole production line to make quicklime. Also used for making hydrated lime, offered lime plant is accessible in various specifications as per the needs of customers.

This lime plant is developed from the premium quality components and sophisticated technology as per the industry norms. This lime plant is inspected on varied parameters to deliver a flawless range.

We are also the prominent Lime plant Suppliers In Gujarat. We offer ready-to-go, full package solutions for lime plants including plant fabrication, equipment supply, installation & commissioning. for Quick lime, hydrated lime, and Precipitated Calcium Carbonate plants.

Aluminum Oxide Powder Plant

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₹ 70 Lakh /Piece Get Latest Price

Grade StandardTechnical Grade
Purity99%
ColorBrown
Frequency60 Hz
Country of OriginMade in India

Leading Aluminum Oxide Powder Plant Manufacturers In India.
The offered plant is highly acknowledged by our clients owing to its effectiveness, durability, high efficiency.

Our plant is manufactured from premium quality components using high technology machines. Moreover, clients can avail this plant from us at a reasonable price. We are an eminent Aluminum Oxide Powder Plant Suppliers In Gujarat and manufacture the best quality plant. The Bayer process is regarded as the primary process by which alumina is extracted from bauxite ore. This process is carried out in four steps. This process starts by drying crushed and washed bauxite, usually containing 30–55% aluminum oxide. The bauxite is dissolved in caustic soda to form a slurry, heated to temperatures of about 110–270 deg C. This mixture is then filtered to eliminate the impurities called the “red mud” and is duly discarded.

These plants are designed with best quality materials and techniques
The filtered alumina solution is then transferred into precipitator tanks where it starts to cool and aluminum hydroxide seed, tiny particles are added.

 

These seeds stimulate a precipitation process allowing solid aluminum hydroxide crystals to be formed. All the aluminum hydroxide that settles at the bottom of the tank is removed. Finally, the remaining caustic soda is washed away from aluminum hydroxide, which undergoes various levels of filtering. Finally, hydroxide is heated in a kiln to drive off any water present. After passing through a cooling stage, the fine white powder is produced. It looks much like sugar used in baking but is hard enough to scratch a pane of glass.


Features And Specifications

 

There are so many service providers are available in the market that is dealing with the mines extraction and the mineral process equipment. But we are providing the superior quality of the product that also at affordable pricing.

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Contact Us

Rakesh Patel (Director)
KINC Mineral Technologies Private Limited
Plot No. 14, Haribhakti Industrial Estate, Dabhoi Road, Pratap Nagar
Vadodara - 390004, Gujarat, India

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